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Solution to the cause of the accumulation of items on the assembly line

2021-04-21(1279)Views

The blockage and accumulation of items in the production process of the assembly line will cause a serious decline in production efficiency, and a single station can affect the production progress of dozens of people on the assembly line. There are many reasons for the blockage and accumulation of items on the assembly line, which may be equipment failure, unreasonable personnel arrangement, or production process errors on the assembly line. The following Guangshengde assembly line summarizes some common solutions:

The blockage and accumulation of items in the production process of the assembly line will cause a serious decline in production efficiency, and a single station can affect the production progress of dozens of people on the assembly line. There are many reasons for the blockage and accumulation of items on the assembly line, which may be equipment failure, unreasonable personnel arrangement, or production process errors on the assembly line. The following Guangshengde assembly line summarizes some common solutions:


链板组装线

Chain plate assembly line


1. Ensure that the items on the assembly line are supplied with qualified spare parts, including quality and quantity matching.

2. Reasonably arrange the personnel on the assembly line, and make up for the lack of personnel.

3. The production process arrangement of the assembly line should be reasonable, the personnel of each process should be matched with the workload, and the process should be minimized. The more the process, the less the quality can be guaranteed.

4. Insert the inspector at the appropriate position of the assembly line, and under the condition of ensuring the quality of an important process, the unqualified products enter the next important process.

5. Link the production volume of the products on the assembly line to the wages of the personnel, and link the rate of defective products and non-conforming products to the production staff to prevent the quality from being relaxed in order to catch up with the output.

6. Strengthen product awareness education for production personnel on assembly lines

7. Properly widen the conveyor line of the assembly line

8. If the assembly line is aging and often malfunctions, the equipment must be improved and corrected in time.

9. Regular maintenance of the assembly line to ensure that the assembly line is always in a normal state.

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