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How to prevent accidents in automatic production lines

2021-04-21(1340)Views

Almost all production accidents are caused by carelessness. If you are not proficient in the operation of the automatic production line, carelessness in the operation of the automatic production line can easily cause production accidents.

Almost all production accidents are caused by carelessness. If you are not proficient in the operation of the automatic production line, carelessness in the operation of the automatic production line can easily cause production accidents. The automatic production line has strong conveying capacity, long conveying distance, simple structure and easy maintenance, and can be very convenient to implement programmed control and automatic operation. Because of these advantages of automatic production lines, production accidents can easily cause great adverse consequences. The causes of accidents in automatic production lines are roughly as follows.


电视机自动生产线

TV automatic production line


一, The occurrence of injury accidents on automatic production lines is mainly due to illegal operations.

1. Illegal crossing over the automatic production line.


2. Illegal use of automated production lines.


3. Although some automatic production lines can take people, the offside protection device is not perfect.


4. Due to lax management, the automatic production line is broken or torn. This can be divided into two reasons:, due to the failure to strengthen the management of the driver’s post system, the belt is seriously deviated from the normal track, but the corresponding safety is not carried out. protective device. Second, metal objects block the belt, or gangue directly hits the belt.


2. The occurrence of a fire accident on the belt of the automatic production line.


In these accidents, there were many casualties in the belt fire accident. There are three factors:, there is no complete protection device, maintenance is scribble, and the external environment causes friction between the belt and the drive drum, causing a fire. ; Second, in the process of use, the use of unqualified materials, such as fluid couplings, resulting in fuel injection fire accidents; third, the use of flame retardant belts not in accordance with relevant regulations, resulting in friction and fire .


3. The belt slippage or slippage occurred in the automatic production line. The slippage of the belt is due to insufficient anti-skid facilities, a relatively large inclination angle in the inclined lane, and overloading, which leads to accidents; most of the belt slippage is caused by heavy belt load or loose belt or belt jam.


Each of the above-mentioned automatic production line accidents will cause very serious consequences, and even deaths. The prevention of automatic production line accidents is the most important, and prevention can be divided into two aspects:


, Improvement measures in automatic production line technology:


1. In order to prevent the belt from catching fire on the automatic production line, automatic shutdown can be added to the automatic production line, or water can be sprayed automatically after slipping and heating is added to cool down.


2. Calculate the inclination angle of the inclined lane of the automatic production line conveyor to see if the conditions for the belt to not slide down are met. If the conditions are not met, the belt slide down control equipment can be added.


Second, the improvement measures in the production management of the automatic production line.


1. The job responsibility system must be implemented conscientiously. Carry out business training for automatic production line operators and strengthen management to improve business quality. If problems are found, they must be improved in time.


2. The selection of materials for the automatic production line should be scientific, and a qualified fluid coupling and flame-retardant belt should be selected and used with a qualified flame-retardant medium.


3. It is necessary to arrange professionals to check the automatic production line regularly and perform maintenance regularly to ensure the normal operation of the automatic production line.


4. It is necessary to keep the automatic production line clean, to prevent water, silt, and impurities, and to have fire-fighting water pipes and fire extinguishers.

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