An automated production line in the factory has to invest a lot of costs, so the layout of the automated production line must be considered before the automated production line is put into it. The factors to be considered in the layout of an automated production line must be fully thought out before you consider purchasing an automated production line, and arrange the automated production line reasonably. Guangshengde production line here to share the factors to be considered in the layout of the automated production line.

Fluorescent lamp automated production line working video

Factors to consider in the layout of automated production lines: Products

Product structure and assembly process design are the primary considerations in the design of automated production lines. Analyzing and researching the product structure and putting forward suggestions for improving the product structure can greatly simplify the assembly production process.

Two considerations for automatic production line layout: equipment

The selection of production equipment on the automated production line is determined according to product technical requirements and assembly process methods. The correct choice of production equipment and tooling can not only improve production efficiency and reduce manufacturing costs, but also rationalize the layout of automated production lines. The issues to be considered when selecting production equipment include: product production program; product quality requirements; equipment advancement; equipment reliability; equipment price; equipment utilization rate; equipment safety; equipment maintenance convenience.

Three considerations for the layout of automated production lines: personnel　

The staff on the automated production line is one of the production factors, but also a living factor, and the mobility is large, so they need to be trained to adapt to the requirements of the job. When arranging automated production lines, it is necessary to consider having good and safe working conditions, creating a better working environment, and helping to improve labor enthusiasm.

Four considerations for the layout of automated production lines: logistics and transportation

Material flow is accomplished through transportation. Material transportation is indispensable in factories, and we should choose economical and reasonable transportation methods. It can be concluded that the amount of material movement depends on its production factors. The automatic assembly line layout must ensure the shortest material flow distance, and always flow to the end of product assembly, and establish a control system to ensure the flow of materials.

Five considerations for the layout of automated production lines: production methods

Production mode is an aspect that needs to be considered when designing an automated production line. To determine the production mode, the following points need to be clarified: production program; work system, here refers to work shifts and working hours per shift; production line type, consider whether to use automatic or assembly line production, yes Stand-alone production or cluster production; management methods refer to the management methods, systems and regulations required to ensure production.

Six considerations for the layout of automated production lines: warehousing and auxiliary facilities　　

The material flow always flows to the end of the assembly process, but whenever the material is interrupted, there will be a production stoppage. Therefore, it is necessary to keep a certain amount of reserves to ensure the flow of material flow, which is economical and reasonable in terms of maintaining production and balancing process capacity. In order to solve the problem of storage, necessary storage warehouses and storage places must be established. In addition, auxiliary equipment provides maintenance and services for production and also plays an important role in production.

Seven considerations for the layout of the automated production line: plant structure　　

Once the plant is established, its variability is relatively small, so it should be carefully considered when designing, and the structure of the plant should be determined according to the production characteristics. If there are special requirements in the assembly process, the workshop shall be specially designed. Generally, general-purpose workshops should be adopted, and multi-storey workshops should be comprehensively considered according to the characteristics of the assembly process and the land occupation.

Eight considerations for the layout of the automated production line: Flexible and variability in the design of the production line

In the face of increasingly fierce market competition, our product structure and output are changing rapidly and frequently, which will affect the layout of automated production lines. With the advancement of science and technology, the adoption of new technology and new equipment also requires us to adjust the layout of the old automated assembly line. For this reason, the feasibility of factory development and change should be considered when doing graphic design, and the layout of automated production lines should have flexibility, adaptability and versatility.