Automatic production line refers to a form of production organization in which the product process is realized by an automated machine system. It is formed on the basis of the further development of the continuous pipeline. The automated production line automatically operates or controls the process according to prescribed procedures or instructions without human intervention. The goal is "stable, accurate, and fast". Guangshengde production line here to share the advantages and program design of the automated production line.

Automatic lamp tube production line

Features of automated production lines

1. One or a few products (parts) are fixedly produced on the production line, and the production process is continuous;

2. Each work site on the production line is arranged in the order of the product process. Each job site only completes one or a few procedures, and the degree of specialization is high;

3. The production line is produced according to a uniform beat (the so-called beat is the time interval between two identical products produced before and after the production line);

4. The production capacity of each work site on the production line is balanced and proportional, and the single processing time of each process is equal to the beat or a multiple of the beat;

5. The production line is equipped with a special conveying device, and the products move according to a one-way transportation route.

Advantages of automated production line:

Bulb automated production line

The products produced by the Guangshengde automatic production line should have sufficient output; the product design and technology should be advanced, stable, and reliable, and remain basically unchanged for a long time. The use of automatic lines in mass and mass production can increase labor productivity, stabilize and improve product quality, improve labor conditions, reduce production area, reduce production costs, shorten production cycles, ensure production balance, and have significant economic benefits.

The automatic production line automatically operates or controls the process according to prescribed procedures or instructions without human intervention, and its goal is "stable, accurate, and fast". Automation technology is widely used in industry, agriculture, military, scientific research, transportation, commerce, medical care, services and households. The use of automatic production lines can not only liberate people from heavy physical labor, part of mental labor, and harsh and dangerous working environments, but also expand human organ functions, greatly increase labor productivity, and enhance mankind’s ability to understand and transform the world .

Automatic production line scheme design

The automated production line design plan is divided into three stages: production line optimization and design phase; production line production and trial operation phase and production line operation phase; Guangshengde production line automation design plan will provide production line layout planning, production line finished products, production line operation guidance, etc. 

Through investigation, we will grasp the current situation of the customer's production line body, and then will focus on simple automation, and will design the production line through methods such as equipment and fixtures instead of pure manual operations. Use lean methods to achieve a streamlined just-in-time production pattern.

Through the production line automation design plan for information management, the entire production process can realize data collection, process monitoring, TPM equipment management, quality management, production scheduling and data statistical analysis. The design purpose of Guangshengde's automated production line is low cost, high quality and high quality. Efficient, simple and intelligent production line:

1. Introduce lean production methods, focus on product production processes with rectification, punctualization, and self-sufficiency as the core of improvement, process optimization, action improvement, quality improvement, etc., to achieve a high-efficiency, high-quality flow-driven production model.

2. Introduce an information management system to carry out data-based, material-linked, and visualized management. Data collection through industrial Internet of Things technology, information system analysis, feedback through Andon and Kanban, real-time grasp of the production line production status.

3. Introduce low-cost automation equipment to improve tooling and fixtures. Through props, mechanization, and electrical appliances, only a small number of employees and equipment are required to work together to achieve a flexible production line layout with one person, multiple machines and automatic equipment production.