The automated production line connects various automated special machines into a whole through automated conveying and other auxiliary devices according to a specific production process, and connects the actions of each part through pneumatic, hydraulic, electrical, sensor and electrical control systems to make the entire system Work automatically in accordance with the prescribed procedures, and continuously and stably produce specific products that meet the technical requirements.

The advantages of the automated production line are very obvious, but if the pre-planning is not good and the process layout is not done well, the advantages of the automated production line will be greatly reduced. Here is the Guangshengde production line to share how to do the process layout of the automated production line?

　Fluorescent tube automated production line

The process layout of the automated production line must first do the following items:

1. In the automated production line, to make a good process layout, it is necessary to conduct on-site inspections, use scientific methods to collect data information on the production line, use the collected information to draw process layout diagrams, and conduct effective analysis of the information Make reasonable layout of the workstations on the automated production line, and pay attention to consider from an overall perspective, and pay attention to the integration, standardization, scientification and rationalization of the workstations.

2. In terms of process layout, it is also necessary to consider factors such as wire control wiring method and power supply. Wire control wiring is mainly routed on the land surface and in the air. In the actual wiring process, it is necessary to have Experienced staff consider factors such as control lines and trunking to minimize resource loss, save costs, and focus on improving efficiency.

3. When designing pneumatic control, pay attention to factors such as the lifting and rotation of the station. In the automatic production line, when designing the pneumatic schematic diagram, learn to use the operating method of the workstation and fully consider the control of the pneumatic system. If the system stops due to gravity or other factors, the solution that needs to be provided is to add a control check valve. This method can avoid greater disasters, so as to avoid unbearable consequences for the enterprise and reduce the loss of the enterprise.

4. When analyzing the pneumatic schematic diagram, pay attention to factors such as lifting and rotation of the station. In the automated assembly line, when designing the pneumatic schematic diagram, learn to use the operating method of the workstation and fully consider the control of the pneumatic system. If the system stops due to gravity or other factors, the solution that needs to be provided is to add a control check valve. This method can avoid uncontrollable situations and make the automated assembly line operate normally, safely and reliably.

Automated production line process layout is generally divided into linear layout, product-shaped layout, and T-shaped layout. Which layout to choose mainly depends on the following aspects:

One is product process requirements, equipment type and quantity, and the other is production cycle, plant layout, etc. Common small crankshafts and automatic steering knuckle lines are generally produced on equipment of 6300t and below, so they can be as compact as possible in the layout. And this type of product requires a high production cycle, and the transfer between processes is very short.

For crankshafts or front axle forgings with a weight of more than 100kg, linear process layout is generally used. Compared with the traditional conveyor belt structure, all modern automation lines are operated by industrial robots. Because the robots can grasp at will in a 360° space, the layout of the process flow is more sensitive.